Such as injectors, power steering, air-conditioning compressor parts, ABS brake, throttle, rocker arm and other auto parts is very high to the requirement of machining accuracy, machine tool equipment must achieve a high level of processing, and flexible enough to respond to product change.
Mikron NRG - 50 B/C axis rotary combination machine tools
Common rail fuel injection technology of achievement from diesel engine noise and pollution of impression into a highly efficient modern power supply, but also stimulate the machine processing technology progress and the application and development of high performance machine tool, and make it on a new step in special production technology.
With diesel engines get more and more the favour of the driver, the results and production technology were applied in the field in gasoline engines.
More and more stringent requirements
Diesel and gasoline engine fuel injector is the key to the high technical requirements of parts, because it directly affects the fuel combustion performance and emissions of the car. With increasingly demanding a variety of environmental legislation, the relevant design, processing technology and equipment, manufacturing process must be continuously break through the existing limit.
From market forces. With the changing of consumer economy, consumers are demanding high performance, low prices and low fuel consumption and a longer reliable work time, what does this mean for the engine fuel injector is higher performance, higher oil pump pressure and more precise fuel flow, to reach high level in these aspects, you need to improve the machining precision of parts, as much as possible to reduce the size of the error. More precision and geometry size smaller, it is also meet the continuous development of vehicle management system software and control electronics.
To meet such requirement, parts of material also may also need to change, and this may mean that the parts more difficult to require more sophisticated processing, surface, and are often required to assemble the parts number will decrease, also makes the part more hasten is complex, all these require processing equipment must have higher production consistency, the minimal error or deviation is allowed without error, even the best machining process also should be integrated in a loop, parts through a clamping positioning can be done in a shorter period of time for processing of multiple processes. Obviously, this adds further processing and manufacturing of complex factor.
Mature technology
M kronor as Switzerland Mikron machining technology, one of the company's two big group company is one of the worldwide leader in the fuel injection processing technology, has been committed to satisfy the above mentioned come from automobile manufacturing enterprises and the requirements of the final consumer, such as fuel injection system of auto key offers a variety of high performance precision parts processing technology and equipment.
A combination with Mikron machining section of injector parts
Mikron machining technology company general manager of machine tool Markus Schnyder Mr Said: "the Mikron machining technologies for fuel injection provides about one-third of its sales in the field of processing equipment, a total of more than 350 sets of Mikron machining system running in the whole world, its processing technology has been a rapid development in the field of precision machining. Of course, different from other machine suppliers, Mikron machining technology companies at the same time provide machine tool equipment and special cutting tools technology, comprehensive and mature technology can bring more perfect processing scheme for the user."
Injector industry processing line used to use a lot of special machine tools, high-efficiency rotary and linear combination machine tools and special machine tools, this production line is the most deadly problem lies in the equipment the same as the life of the product. Today's market has completely changed, the flexibility of product upgrading more and more important, thus the required equipment according to market requirements must be able to increase or reduce production, can be set up according to the requirements of new products to the tool, but by changing the process and obtain higher productivity and reduce costs to improve the performance requirements of ability, which is flexible sign of The Times.
Mikron machining technology has been gradually built up a knowledge base, a response to a variety of processing requirements as a whole solution provider, Mikron not only provide equipment, but also to improve technology and production processes, together with user to help users to better improve the production efficiency, shorten the manufacturing cycle. Through such practices, Mikron company have created the so-called "core processing range", can according to the requirements of the production, productivity and the required level of flexibility to create solutions and practical processing.
Suitable for all kinds of parts processing
Mikron machining system application scope is extremely broad, can be mass production of small precision auto parts, such as injectors, power steering, air-conditioning compressor parts, ABS brake, throttle, rocker arm, etc.
According to different user requirements, experts Mikron machining technology companies to solve the problems of processing each customer carefully select the most appropriate model - Multisteptm, Multistartm, Multifactortm or Mikron NRG - 50 tm. Multisteptm series for multi-cell flexible manufacturing system is linear, Multistartm, Multifactortm and NRG - 50 tm series for the table of multistage combination machine tools. Choose machine model is the main determinant: to perform the operation frequency, accuracy, and production requirements.
CNC control, modular and flexible Multisteptm machine is Mikron machining technology companies for engine fuel injection system of a leading equipment, it is a kind of extensible components linear transmission of machine tool, cutting tool change time interval is less than 1 s, 5 axis linkage machinable 5.5 surface, suitable for medium and small batch processing, workpiece size is 150 mm * 150 mm * 100 mm, and a clamping can processing shell parts such as injectors, etc. Multisteptm the efficiency of the combination machine tools and machining center machine tool of flexible on the best combination, reflected a kind of new concept of machine tool.
24 station Multistartm machine tool is a modular machine tool rotary dividing type, can put up to 44 processing shaft unit, can produce nozzle from solid wool embryo, the efficiency of 600 pieces per hour. Processing of new CNC control unit has been designed and manufactured for the standardized modules, can be installed in the upper and lower side, and tilt direction, the highest configuration of the three axis CNC processing unit. Processing of CNC control unit with a rotating collet chuck (also controlled by the CNC) together, so can make accurate positioning in the circumferential direction for machining, also can be directly conducted on its turning processing. CX - 24 Multistar machine is also equipped with a new type of graphical interface, the man-machine dialogue interface (HMI). This interface is convenient for operation, easy to observe and adaptable. Rotary table transfer machine tool positioning accuracy can meet the requirements of automotive industry strictly. Using this new type of machining unit can economic size range to? 32 mm x 60 mm all kinds of artifacts.
Mikron cutting tools company manufacturing Crazy and Crazy bit cold type
Multifactortm machine especially suitable for the processing of the mechanical drive type, gasket, plunger sleeve, injector nozzle shell shell and piston, etc., can install up to 3 axis CNC processing unit to increase flexibility. Multifactortm machine of 8, 10, 12 or 15 of the fuselage, machining size up to 100 mm * 100 mm * 100 mm, and its standard fixture is suitable for all kinds of demand, economic output of more than 30 square. Multifactortm machine tool is the most outstanding characteristic is highly modular combination, good versatility and better rigidity.
Mikron machining technology company also has its to finalize the design in 2005 Mikron NRG - 50 tm machine tool, this is a kind of rotary workstation combination machine tools, have a total of up to 96 tool, high flexibility, can match up to 140 NC axes. Because of the ATS system, its machining accuracy reached a new level. Mikron NRG - 50 tm tool within a loop at the same time with 30 knife in parts of the surface from any Angle. Thus, Mikron NRG - 50 tm is machine tool industry a big step forward, at the forefront of production technology.
Of course, all the Mikron machine is suitable for all kinds of performance materials processing, regardless of material hardness.
Mikron machining technology companies to provide the comprehensive solution for injector area of another major advantage service from her sister company, Mikron tool company, it is located beside the Mikron machining technology company headquarters, and highly professional level. Mikron tool company according to the practical application of user requirements and from the requirement of machine tool design and manufacturing department improvement such as forming cutter bit, end milling cutter and the design scheme of the fruit is not only in production efficiency, prolong the tool life, and improve the geometry precision of the cutting tool, to ensure the parts machining precision, tool life and processing technology can completely from the machine tool parts replacement.